Bhawa Rakakura Repamusoro-soro reCopper Rakachena Rakatenderera - Simba Rinorema

Tsanangudzo yehunyanzvi yeHorse-Sized Oxygen-Free Copper (OFC) Rods

(Chinyorwa Chekuwedzera – Φ120 mm zvichikwira, kusvika kuΦ500 mm+ matanda anorema)

Zviri mukati zvinotevera zvakanyorwa zvakanangana nevatengi vakuru vemaindasitiri. Zvese zvakataurwa ndezvechokwadi, zvakavakirwa padata, uye zvinogona kusimbiswa. Hapana masirogani ekushambadzira, hapana kukwezva kwemanzwiro—chinhu chaicho chehunyanzvi chakakodzera kuiswa zvakananga mumabhuku ezvigadzirwa, mawebhusaiti epamutemo, kana magwaro etender.

1. Zvinhu Zvisina Kugadzirwa uye Kunyungudutsa Chete Grade-A electrolytic cathode copper (Cu ≥ 99.99%) inosangana neGB/T 467 inoshandiswa. Kunyungudutsa kunoitwa mumafurni e50–120 ton ane medium-frequency/power-frequency induction kuti mhangura irege kuomeswa neoxygen ine dziviriro inoenderera mberi yekufukidza carbon. Vaongorori vehydrogen/carbon monoxide vanotsvaga hydrogen/carbon monoxide vanongoshandiswa panguva yese yekushanda, vachichengetedza huwandu hweokisijeni yemhangura yakanyungudutswa hwakadzikama ≤ 8 ppm uye hydrogen ≤ 0.5 ppm, zvichibvisa njodzi dze porosity uye hydrogen embrittlement kubva kunobva mvura.

2. Maitiro Ekugadzira Kugadzira kwakatenderedza kunoenderana nekuita kunoshandiswa (imwe yemakambani mashoma emuno anokwanisa kugadzira ma ingots akagadzikana ≥ Φ600 mm). Kupisa kwechinhu ichi kunogona kugadziriswa nechikamu uye kunogadziriswa; kudhonza kunodzorwa nemasisitimu akabatana ane mapoinzi akawanda ane mapurogiramu ekudhonza-kumisa-kudzokera shure akakodzera kusvika 0.1 second. Kureba kwechinhu chimwe chete kunosvika 8 m uye huremu hunosvika matani 18. Pamusoro hapana matombo akatsemuka uye kuvharwa kunotonhora; hunhu hwemukati hunogara huchisvika ≥ 99.3% Class A acceptance pasi pekuyedzwa kwe ultrasonic.

3. Kugadzira Kuburitsa Matani 8000–20,000 emafuta-hydraulic kana emvura-hydraulic anoshandiswa pakubudisa kamwe chete (chiyero chekuwedzera 25–45). Tembiricha yemudziyo wekubvisa inodzorwa mukati me ±5 °C, inofa inopisa kusvika 420–480 °C, uye kumhanya kwekubvisa kunogadziriswa zvakanaka pakati pe 0.8–3.5 m/min. Kubudirira kwekutanga kunoramba kwakasimba pamusoro pe 92%. Kureba kwepamusoro kwebhaa rimwe chete 12 m, kutwasuka ≤ 1.5 mm/m. Kuburitsa kamwe chete kunobvisa zvachose chimiro chegorosi rakawanda uye kushanduka kwehunhu hwemakanika kunoenderana nemaitiro echinyakare ekupisa kwakawanda.

4. Kurapa neKupedza Kupisa Kunogara kuchiitwa muchoto chekupisa chakatambanuka chine tembiricha yakafanana ±3 °C uye nzvimbo yekunyikira ine 60 m inoita kuti pave nechimiro chakafanana uye hunhu hwakafanana pahurefu hwebhawa rose. Mitsetse yekupedzisa ine michina yekururamisa ine marori mana + matanhatu, zvichiita kuti ikwane ≤ 0.5 mm/m. Kutenderedza ganda kunoitwa paCNC lathes dzinorema, zvichiita kuti pave nekuomarara kweRa ≤ 3.2 μm. Nzvimbo isina oxide yakajeka inogona kupihwa kana yakumbirwa.

5. Hunhu Hwekudzora Sisitimu
● 100% ongororo yemakemikari ebhaketi pabhawa ne spectrometer yekuverenga zvakananga (zvinhu 34)
● Kuongororwa kwe ultrasonic kwe 100% pabhawa rega rega (kunoenderana neSEP 1921 E/e kana ASTM E428)
● Hunhu hwese hwemakanika, saizi yetsanga, uye kuyedzwa kwekufambisa kwemhepo kunoitwa pamusoro, pakati, uye muswe webhawa rega rega.
● Kuongororwa kwekuwedzera kwemhepo inotenderera pamadziro makuru akakosha kuti pasave nekutsemuka kwepasi nepadhuze nepamusoro penzvimbo.
● Sisitimu yekutevedza MES + ERP yakazara: batch yezvinhu zvisina kugadzirwa → nhamba ye ingot → nhamba yekuburitsa → nhamba yebhawa yakapedzwa, kutaurirana kwemunhu mumwe nemumwe, kutevedza kwehupenyu hwese
1. Ruzivo Rwakajairika Rwakabudirira Pakushanda (avhareji chaiyo yakayerwa, yekutarisa)
● Simba rekudhonza: 220–260 MPa
● Kureba: 45–55%
● Kufambiswa kwemagetsi: 101–102.5% IACS (20 °C)
● Saizi yetsanga: 0.015–0.035 mm
● Kupisa kwekunyorovesa: ≥ 480 °C (kudonha kwekuomarara ≤ 5 HV mushure mekunamira kweawa imwe)

1. Kugona Kuendesa Saizi dzezvimedu dzakajairwa: Φ120, 150, 180, 200, 250, 300, 350, 400, 450, 500 mm Nguva yekukurumidza yekuendesa: Mazuva makumi matatu ehukuru hwezvimedu, mazuva makumi mana nemashanu kusvika makumi matanhatu ehukuru hwakagadziriswa. Huremu hwepamusoro hwebhaa rimwe chete matani gumi nemasere, hurefu hwepamusoro 12 m. Mabhaa anogona kuchekwa kuita hurefu hwakatarwa kana hurefu hwakawanda sezvinodiwa.

Hatishandisi zvirevo zvisingavimbiswe zvakaita sekuti "kuchena kwekupedzisira" kana kuti "kutungamira pasi rose." Tinongopa ruzivo rwechokwadi rwekuyedza kubva pakunyunguduka kwega kwega, kubuda kwega kwega, uye bhaa rega rega kuti usarudze.

Munogamuchirwa chero nguva kuronga kushanya kwevatengi kufekitori, kuongororwazve kwemuenzaniso, kana kutariswa nevamwe (SGS, PONY, Beijing General Research Institute of Nonferrous Metals, nezvimwewo) dziri pafekitori yedu.
— Uku ndiko kuzvipira kwakasimba kwatinoita kune vatengi vakuru.

Kana muchida kugadziriswa kwemazwi ehunyanzvi (anochengetedza zvakanyanya kana ane hukasha), kana kuti muchida kuwedzera zvitupa zvakananga (AS9100, IATF16949, PED 2014/68/EU, nezvimwewo), ndapota ndizivisei uye ndichagadzirisa zvinoenderana nazvo.